Powering Manufacturing with Robotics and Automation
At Sawtooth Robotics, we specialize in designing and integrating turnkey ABB robotic systems for the building component industry. Our expertise spans truss assembly, preplating, wall panel automation, and material handling.
We know that small and mid-sized manufacturers face unique challenges: labor shortages, rising material costs, and increasing production demands. That’s why our solutions are built to maximize throughput, improve safety, and deliver a measurable return on investment.
Robotic System Integration
We combine robots, conveyors, and machinery into a single, high-performance automated cell tailored to your production line.
We are your single-source partner for transforming a collection of machinery into a harmonized, high-performance automation system. Our integration experts manage the entire project lifecycle, meticulously combining ABB robots, material handling equipment, and precision tooling into a turnkey solution that is ready for production on day one. We handle all the complexities of coordination, installation, and commissioning, ensuring every component works in perfect unison to maximize your throughput, quality, and return on investment.
The foundation of every successful automation project is flawless engineering. Our industry-seasoned team employs advanced mechanical design, control system architecture, and simulation software to de-risk your project and validate its success before metal is ever cut. From initial concept evaluations and detailed 3D modeling to finite element analysis and safety assessments, we create a comprehensive digital twin of your system. This rigorous process ensures the final design is not only innovative and efficient but also buildable, reliable, and perfectly tailored to your unique manufacturing environment.
Engineering Services
Our mechanical engineering services encompass everything from high-level conceptual design to precise machine and system programming. Our dedicated team of mechanical engineers collaborates closely with project managers, electrical engineers, and clients to deliver tailored solutions. With a team of skilled engineers, we are equipped to design and build custom solutions for various manufacturing environments and system types.
Our engineering capabilities include:
Concept Evaluations
Rigorous analysis and validation of initial concepts.
Client Collaboration
Creation of e-drawings to facilitate seamless client interaction.
Documentation
Production of detailed instruction and maintenance manuals.
Manufacturing Drawings
Development of accurate manufacturing and electrical schematics.
Finite Element Analysis
In-depth analysis to identify potential part issues.
At Sawtooth Robotics, our control system engineering expertise ranges from managing individual machine controls to overseeing extensive networked manufacturing systems. We carefully assess project requirements and mechanical designs to craft a control system that meets all operational needs.
Our control system development process includes:
Safety Assessments
Rigorous analysis and validation of initial concepts.
Data Structuring
Creation of e-drawings to facilitate seamless client interaction.
Functional Descriptions
Production of detailed instruction and maintenance manuals.
Media Selection
Choice of appropriate communication media and network protocols.
Control Schemes
Design of control schemes, alarms, HMIs, and reports.
Expertise
At Sawtooth Robotics, our team brings 45 years of industry experience to your toughest challenges. We don't just find equipment; we deliver solutions that drive your business forward. Partner with us to get the right tools for real results.
Sawtooth Robotics' advanced engineering specialists breathe new life into your existing robotic systems. We enhance performance and capabilities through custom programming, process, and design updates, offered on a flexible time-and-materials basis.
Sawtooth Robotics has the knowledge and expertise to help you avoid potential downtime. Improve robot uptime and be sure that your equipment is running to its peak performance.
Powerful hardware is nothing without sophisticated software. Our programmers develop the intuitive logic, custom human-machine interfaces (HMIs), and robust data handling that breathe life into your automated cell. We go beyond basic functionality to create smart, adaptable systems that are easy for your operators to use and provide valuable insights into your production process. Our expertise spans robot programming, PLC logic, vision system configuration, and database connectivity, ensuring all elements of your system communicate flawlessly for seamless, uninterrupted operation.
HMI and Database Development: Creation of HMI interfaces, databases, and reporting functions according to design documents.
Configuration Reviews: Examination of configurations to ensure compliance with functional requirements.
Programming and Security: Development of control configurations and programming with security measures in place.
Testing and Documentation: Formulation of comprehensive testing plans and documentation for client handover.
Simulation Software Integration
Simulation software plays a crucial role in our design process, offering benefits such as:
Error Reduction: Minimizing critical mistakes and oversights.
Implementation Efficiency: Reducing downtime and expediting project completion.
Cost Savings: Avoiding costly process and equipment errors.
Predictable Performance: Achieving better outcomes through advanced simulations.
Enhanced Collaboration: Bridging knowledge gaps and improving team dynamics.
Unwavering Support for Lifelong Productivity
Support & Maintenance
Our partnership continues long after your system is installed. We offer proactive support plans designed to protect your automation investment and ensure peak performance for years to come. From scheduled preventative maintenance and readily available spare parts to remote diagnostics and emergency troubleshooting, our team is your dedicated resource for minimizing downtime and maximizing productivity. With Sawtooth Robotics, you gain more than a system; you gain the peace of mind that comes with reliable, long-term expert support.
Our work isn't finished when the installation is complete. We succeed when you do. That’s why we are committed to being a true long-term partner, providing responsive support, expert maintenance, and continuous optimization to ensure your robotic investment delivers peak performance and exceptional value, day after day. Your goals are our blueprint, and your satisfaction is the most critical metric we track.
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Transforming American manufacturing with custom, turnkey robotics integration. We make automation safer, smarter, and more accessible for small and medium-sized manufacturers.
